

Once you’ve got the wiring roughed out on paper and everything in position, you can begin wiring your motorcycle. Look for AWG wires, which contain a higher copper ratio. Standard automotive wires will work fine. These often come in a variety of colors to help with your custom harness. Use a copper stranded wire that’s insulated in plastic. 12 to 14 gauge wires for components with a heavier load like starters, generators, and battery grounds.16 to 18 gauge wire for the primary wires and wires to controls, lights, etc.New points and condensers OR an electronic ignition and proper coils.A regulator/rectifier combo unit to replace the separate units on your old charging system.If you want to refresh the entire electrical system, you may also want: Heat shrink and a heat gun or wire loom wrap.Automatic strippers make stripping and crimping connections a quick job. New bullet (single, double, and triple) and fuse connectors – remember to grab male and female.Enough new wire – 16 to 18 gauge stranded copper wire.
A PICTURE OF A ZOMBIE BIKER SIMPLE HOW TO
How to Build Your Own Motorcycle Wiring Harnessīefore you build a simple wiring harness for your motorcycle, you’ll need : If you plan to reuse some of the existing components from your project motorcycle, take a look at the manufacturer’s wiring diagram and label the wires above with their correct colors. If you’re just looking for the basics to get your bike running and street legal, you can create your own simple wiring harness to ensure your bike won’t experience any more electrical issues once it’s up and running. If the wiring harness that came with your project motorcycle is junked or became rat food while it was sitting you have the option of wiring the motorcycle yourself. Turn Signal & Horn Wiring Diagram Turn signal & horn wiring diagram. Headlight, Tail Light, Brake Switch Wiring Headlight, tail light, and brake light/switch wiring diagram. Simplified Motorcycle Wiring Diagram (Kick-Only) Motorcycle Basic Ignition Wiring Diagram Simplified Motorcycle Ignition & Charging System (kick-only) Click to Expand.
A PICTURE OF A ZOMBIE BIKER SIMPLE FREE
You can use these free wiring diagrams to help you build your own motorcycle wiring harness from scratch.

If you’ve got a project motorcycle, chances are the the wiring needs some work.
